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Sherlocked Security – AI-Powered Cybersecurity & Penetration TestingSherlocked Security – AI-Powered Cybersecurity & Penetration Testing
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Business Continuity & Resilience

Operational Technology (OT) Resilience

  • May 10, 2025
  • 0

Sherlocked Security – Operational Technology (OT) Resilience

Resilience Isn’t Just IT Anymore – Protect What Keeps You Running.


📄 1. Statement of Work (SOW)

Service Name: Operational Technology Resilience Assessment & Strategy
Client Type: Manufacturing Plants, Energy Providers, Utilities, Transportation, Industrial IoT Networks
Service Model: OT Asset Mapping + Threat Simulation + Recovery Strategy + Segmentation Review
Compliance Coverage: NIST SP 800-82, IEC 62443, ISA/IEC 61511, CISA Guidelines
Assessment Types:

  • OT Asset Inventory and Dependency Mapping
  • Network Segmentation & Firewall Review
  • Industrial Protocol Security Review (Modbus, DNP3, BACnet)
  • ICS/SCADA Incident Response Readiness
  • Recovery & Redundancy Validation
  • Business & Safety Continuity Gap Analysis
  • Human-Machine Interface (HMI) and PLC Hardening

🧠 2. Our Approach (with Visual)

⚙️ Detect. Isolate. Harden. Recover.

[Asset & Flow Mapping] → [Vulnerability & Exposure Analysis] → [Network Segmentation Validation] → [Threat Simulation] → [Resilience Gap Discovery] → [Fixes & Recovery Plan]


🧪 3. Methodology (with Visual)

[Scope & Discovery] → [Network & Protocol Review] → [Redundancy & Backup Check] → [Simulated Failures & Threat Scenarios] → [Gaps & Recommendations] → [Resilience Strategy]

Phases:

  • 🧭 Discovery & Mapping
  • 🔐 Security & Isolation
  • 🔄 Recovery & Continuity

📦 4. Deliverables to the Client

  1. 🗺️ OT Asset & Dependency Map
  2. 🔐 Segmentation & Firewall Audit Report
  3. ⚡ Industrial Protocol Security Findings
  4. ⏱️ Recovery Readiness & RTO Analysis
  5. 📉 Resilience Gaps & Risk Matrix
  6. 📄 OT Resilience Playbook
  7. ⚠️ Threat Simulation Report (Optional)
  8. 🏆 OT Resilience Certification (optional)

🤝 5. What We Need from You (Client Requirements)

  • ✅ Plant/site network topology diagrams
  • ✅ Asset inventory or access for discovery
  • ✅ Access to OT/ICS network segments
  • ✅ System & vendor documentation (PLC, HMI, etc.)
  • ✅ Available maintenance/testing windows
  • ✅ On-site coordination with plant/IT/OT teams

🧰 6. Tools & Technology Stack

  • 🧭 Asset Discovery: Nozomi Guardian, Claroty, Tenable.ot
  • 🌐 Network Analysis: Wireshark, TShark, NetFlow tools
  • 🔒 Firewall & Segmentation: FortiAnalyzer, Cisco FMC
  • 🔁 Redundancy & Backup: Acronis for OT, Veritas, custom scripts
  • ⚠️ Threat Simulation: Caldera for ICS, Red Canary scripts
  • 📋 Documentation: Draw.io, Confluence, Lucidchart

🚀 7. Engagement Lifecycle (Lead → Closure)

1. Discovery & Planning → 2. Asset Mapping → 3. Security & Segmentation Audit → 4. Failure/Disruption Simulation → 5. Resilience Review → 6. Fix Plan → 7. Closure & Reassessment


🌟 8. Why Sherlocked Security? (Our USP)

Feature Sherlocked Advantage
🏭 Deep OT Experience Served power plants, transport hubs, factories
📡 Protocol-Aware Testing Understands Modbus, DNP3, BACnet threats
🔁 Recovery-Driven Focus on keeping uptime & failover integrity
⚠️ Failure Simulation Simulates real ICS outages & comms loss
📘 Regulatory Mapping Aligns with NIST, IEC, ISA, and CISA standards

📚 9. Real-World Case Studies

🔌 Power Substation – ICS Resilience Testing

Scenario: ICS network lacked firewall segmentation
Test: Simulated misconfigured Modbus packet storm
Result: Network outage with recovery gap >6 hours
Fixes: Implemented VLAN-based segmentation, offline backup policy


🏭 Automotive Assembly – PLC Disruption Simulation

Scenario: PLC devices lacked redundancy
Test: Injected PLC failure simulation during shift
Impact: Line halt, manual override failed
Fixes: Added redundant ladder logic backups and recovery script


🛡️ 10. SOP – Standard Operating Procedure

  1. Identify OT network scope and participants
  2. Perform asset discovery and dependency mapping
  3. Analyze network segmentation and firewall rules
  4. Review protocols and device-level controls
  5. Simulate realistic disruption scenarios
  6. Evaluate recovery plans and RTOs
  7. Deliver recommendations and playbook
  8. Support optional retesting and gap validation

📋 11. Sample OT Resilience Checklist (Preview)

  1. Inventory all OT assets and their interdependencies.
  2. Review segmentation between IT and OT networks.
  3. Identify key HMIs, PLCs, and safety devices.
  4. Validate backup and failover mechanisms.
  5. Simulate protocol-based disruption scenarios.
  6. Analyze current RTO vs actual recovery times.
  7. Evaluate device and firmware update policies.
  8. Test isolation strategies for infected devices.
  9. Review human response protocols during outages.
  10. Provide actionable, standards-aligned recovery plan.

📬 Contact Us or 📅 Book a Consultation


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